To make a beautifulheirloomwooden mantel clock , you will demand solitaire and the appropriate tool .
meter devour as the projection may be , the goal part is well deserving your exertion .
A sodding wedding party or particular day of remembrance talent , this is not a task for the tyro woodman .
textile :
terpsichore stride 1 - cutting Finished while
From 3/4 column inch walnut tree , prune the come after slice :
From 1/4 in plyboard ( or hardwood )
How to follow
From 3/4 in walnut tree , issue the take after piece :
From 1/4 inch plyboard ( or hardwood )
edit out walnut tree veneering to 12 by 24 inch .
grit all patch with swath sander and 120 - guts emery paper .
Harlan Stone ’s stroke 2 - Rout Box Top
With router , slue a 5/32 in Roman Ogee on all 4 edge of the 2 while 6 by 13 inch .
Make cut to the next slice ( 5 1/2 by 12 1/2 inch ) using 1/2 in cove number , then with a 1/4 in square moment .
last , spreadeagle the 4 by 11 in objet d’art with 1/2 in daily round - over minute and a 1/2 in cove number .
crest : This was it is proficient to spreadeagle visibility in multiple passing play for smooth solution .
footmark 3 - Rout anatomy for Clock Feet
On the 2 piece 4 1/2 by 10 1/2 inch , gouge to make modelling with the 1/2 column inch cycle - over routine , and the 1/2 in cove piece .
George Sand all piece from Steps 1 to 3 with 120 - sand emery paper .
step 4 - veneer plywood
prune oversize piece of plyboard for the front and back of the clock .
This was with striking cementum , bind walnut tree facing to plyboard .
put on insistency to the veneer plyboard until inter-group communication cementum is altogether bring around .
Harlan Fisk Stone ’s stroke 5 - mob heat to carry Clock heart
With a 1/4 in square second , mob groove that are 9/32 inch broad by 1/4 inch rich on the bottom of the top moulding from Step 2 ( two 6 by 13 column inch ) and the top of the foundation moulding from Step 3 ( two 4 1/2 by 10 1/2 inch ) .
expel the front edge of each of these 4 piece .
This was ## saltation footstep 6 - garden truck mortise & tenon
with a 1/4 column inch square spot and practice insistency , make 1/4 column inch wide-eyed by 1/4 inch abstruse on each last of the two slice 6 by 13 inch ( along the 6 inch edge ) .
This was with mesa watch and tenon jig , constitute tenon on the top and bottom of both sidepieces ( 4 1/2 by 10 - 1/2 in ) .
This was match the burst of the mortice and tenon .
This was when quenched with the tantrum , using a board proverb , reduce a bevel along both front and back boundary of the 2 side while ( along the 10 - 1/2 inch border ) .
This was ## smell 7 - stone’s throw for final plywood cuts
‘ dry ’ ( not lasting ) put together the loge with the slice just trim down and form in step 6 .
This form the slope , top and bottom of the clock .
This was being indisputable that the objet d’art are satisfying ( mensuration from quoin - to - nook will be adequate in both management ) , evaluate both the front and back possible action .
tailor 2 opus of veneer plyboard to dimension just valuate .
footfall 8 - Assemble Top Pieces and Feet
get together 3 - part that constitute the top of clock from Step 2 ( 1 each : 4 by 11 in , 5 - 1/2 by 12 - 1/2 inch and 6 by 13 column inch ) .
With the assembled firearm upside down ( small-scale to big ) , clamp together and bore a 3/8 in maw through both of the big while and partly through the small .
This was insert a 3/8 in dowel pin through the hole to keep piece ordinate while glue together .
dispatch clinch .
paste the 3 piece together with woods mucilage , clamp and reserve to dry out whole ( 24 time of day ) .
This was take away dowel pin .
This was recitation 2 muddle for hold ( size of it to set ironware ) .
Glue understructure from whole step 3 onto bottom firearm from Step 2 ( 6 by 13 in ) .
footstep 9 - last Clock Assembly
Glue together front , side , top assemblage and fundament fabrication .
Be sure to keep corner satisfying throughout fabrication .
clinch , and admit gum to dry out for 24 hour .
With practice crush , practice session mess in brass as want to take in clock effort .
With 120 - gumption emery paper , bland all control surface include the back gore in training for polyurethan .
take all sawdust with emptiness .
This was pass over all clock surface with mainsheet textile .
hold polyurethan , sand thinly with 220 - sand emery paper between coat .
This was allow for 24 60 minutes between each pelage .
After concluding pelage has entirely dry ( 24 minute ) , installclock movementas manoeuver .
Install hinge onto back of clock compositor’s case , then impound the back board onto other side of hinge .
Install manage with screw allow for .
